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        提高煙葉抽梗效率的研究

        發(fā)布時(shí)間:2019-08-24 來(lái)源: 歷史回眸 點(diǎn)擊:

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          摘要[目的]提高打葉復(fù)烤企業(yè)煙葉樣品抽梗效率,減緩操作人員勞動(dòng)強(qiáng)度。[方法]通過(guò)開(kāi)展QC小組活動(dòng),小組成員運(yùn)用頭腦風(fēng)暴法準(zhǔn)確分析出影響煙葉抽梗效率低下的原因,通過(guò)現(xiàn)場(chǎng)測(cè)試、F檢驗(yàn)等方法確定2個(gè)主要原因,針對(duì)要因制定切實(shí)可行的措施,并成功研制一種煙葉抽梗工具。[結(jié)果]小組成員按照預(yù)先制定的對(duì)策開(kāi)展實(shí)施活動(dòng),根據(jù)煙葉水分大小不同,采取不同的處理方式,即:大多數(shù)水分正常的煙葉采用抽梗工具進(jìn)行處理,少數(shù)水分偏小的煙葉采用測(cè)梗機(jī)進(jìn)行處理。通過(guò)跟蹤驗(yàn)證,結(jié)果表明:運(yùn)用工具抽梗效率比手工抽梗效率提高約73%,測(cè)梗機(jī)則提高3倍多,且操作人員的勞動(dòng)強(qiáng)度也得到一定程度的緩解。[結(jié)論]研究結(jié)果對(duì)行業(yè)標(biāo)準(zhǔn)YC/T147-2010《打葉煙葉 質(zhì)量檢驗(yàn)》的修改完善具有一定的指導(dǎo)意義,對(duì)提高行業(yè)內(nèi)煙葉樣品抽梗效率具有較高的推廣價(jià)值。
          關(guān)鍵詞煙葉;抽梗; 效率
          中圖分類(lèi)號(hào)S572文獻(xiàn)標(biāo)識(shí)碼
          A文章編號(hào)0517-6611(2015)05-263-03
          Study on Improving the Efficiency of Tobacco Smoke Terrier
          ZHU Dong-feng (Huahuan International Tobacco Co. Ltd., Fengyang, Anhui 233121)
          Abstract [Objective] To improve leaf tobacco leaf samples smoke terrier efficiency, slow down the operation staff labor intensity. [Method] By conducting QC group activity, the team members by applying the method of brainstorming, accurate analysis of the reasons to smoke tobacco stems inefficiency, established by the method of field test and F test are two main reasons, for will formulate feasible measures, and successfully developed a tool of tobacco smoke terrier. [Result] Group is established in accordance with the measures to carry out the implementation of activities, according to the tobacco moisture size to differ, to take a different approach, namely: most of the water normal tobacco smoke terrier tools used for processing, a few small water tobacco use terrier measuring machine for processing. By tracking verification, the results show that the use of tools pumping efficiency than manual pumping terrier efficiency increases by about 73%, terrier measuring machine with more than 3 times, and the labor intensity of operators have also been a certain degree of ease. [Conclusion] The results to the industry standard of YC/T147-2010 "the leaf tobacco leaf quality inspection" perfect has a certain guiding significance to the modification, to improve the efficiency of industry smoke tobacco leaf samples terrier is of high popularization value.
          Key words Tobacco; Smoke terrier; Efficiency
          原煙含梗率檢測(cè)依據(jù)YC/T147-2010《打葉煙葉 質(zhì)量檢驗(yàn)》行業(yè)標(biāo)準(zhǔn)[1]進(jìn)行檢測(cè),對(duì)煙葉抽梗處理也是按照手工方式操作的,一般由在線(xiàn)跟班檢測(cè)人員利用其他指標(biāo)檢測(cè)的間隙進(jìn)行。隨著煙葉加工量和試驗(yàn)項(xiàng)目的增加,原煙樣品處理量也不斷增加,抽梗處理工作壓力日益加大,尤其是試驗(yàn)項(xiàng)目的樣品和煙葉含梗率同時(shí)進(jìn)行,壓力更大。隨著煙葉抽梗量的增加,操作人員也倍感疲乏,這樣對(duì)整個(gè)樣品后續(xù)處理形成瓶頸制約。因此,研究并解決這個(gè)問(wèn)題具有現(xiàn)實(shí)意義。
          1材料與方法
          1.1材料供試的抽梗煙葉等級(jí)主要為C2F,少部分為B2F,產(chǎn)地主要有:云南、四川、湖北、安徽、河南、遼寧等。
          1.2方法QC小組成員對(duì)手工抽梗的現(xiàn)狀進(jìn)行調(diào)查,調(diào)查時(shí)間為2013年4~5月,分別記錄每次抽梗的煙葉等級(jí)重量和抽梗完成時(shí)間(表1)。
          接下表
          作者簡(jiǎn)介朱東風(fēng)(1969- ),男,安徽廬江人,質(zhì)量工程師,從事煙葉加工質(zhì)量研究。
          收稿日期2014-12-22
          經(jīng)測(cè)算,手工方式平均抽梗效率為46.58 g/(人·min)。針對(duì)手工抽梗方式效率低下的原因小組成員運(yùn)用頭腦風(fēng)暴法進(jìn)行分析,用親和圖法[2]對(duì)分析出的所有因素按照5M1E 6個(gè)方面歸納整理,將歸納整理的所有因素逐一進(jìn)行確認(rèn),確認(rèn)其是否為主要原因。通過(guò)現(xiàn)場(chǎng)測(cè)量、F檢驗(yàn)[3]等方法確認(rèn)主要原因。

        相關(guān)熱詞搜索:煙葉 效率 提高 研究

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